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Repair guides

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15 guides · Furnaces

Diagnostic · 14

Guide · Furnace

Blower runs constantly

Check the thermostat fan setting first, then whether the board is holding the blower on for a safety (open limit) or a stuck relay. On electric furnaces a stuck sequencer can do the same.

4 steps ~30 mineasy
Guide · Furnace

Burners light, then shut off after a few seconds (flame sensor)

The board must prove flame by flame rectification through the flame sensor. A dirty or oxidized sensor, poor ground or reversed polarity makes the board shut the gas off right after ignition.

5 steps ~30 mineasy
Guide · Furnace

Burning smell when the heat first comes on

Dust settled on the heat exchanger or electric heat strips burns off at the first firing and fades within a few hours. A smell that lingers, or smells like plastic, rubber, hot wiring or gas, is not normal and needs diagnosis.

4 steps ~30 mineasy
Guide · Furnace

Condensate trap and drain problems (90%+ furnaces)

Condensing furnaces produce acidic condensate that drains through a trap. A clogged or unprimed trap, sagging drain line, frozen line or failed condensate pump causes water backup and pressure switch trips.

5 steps ~30 mineasy
Guide · Furnace

Furnace blowing cold air on a heat call

The common causes are a fan set to ON, a dirty filter tripping the high limit so the burners stop while the blower runs, a full condensate drain on a high-efficiency furnace, or an ignition lockout. Gas valve and burner work is blocked; stop at diagnosis and refer.

4 steps ~45 minmoderate
Guide · Furnace

Furnace runs no heat (blower only or nothing)

Start with the board LED code, then work the call path: thermostat, 24 V, safeties, inducer, ignition, flame proving. Most no-heat calls end at a filter, a flame sensor, a pressure switch issue or gas being off.

5 steps ~45 minmoderate
Guide · Furnace

Furnace short cycling (starts and stops quickly)

Short cycling is usually a safety opening mid-cycle (limit from low airflow, flame sensor dropping out, pressure switch opening) or a thermostat issue. Read the code and time the cycle.

4 steps ~45 minmoderate
Guide · Furnace

Furnace won't turn on (no LED, nothing runs)

A dark board means no 120 V or no 24 V. Check the service switch, breaker, door switch, board fuse and transformer in that order.

4 steps ~30 mineasy
Guide · Furnace

Igniter glows but burners never light

If the igniter glows and no flame appears, the problem is on the gas side (supply off, valve not opening, valve not receiving 24 V). You can confirm the gas shutoff is open and whether the board sends the valve signal; the valve and gas pressure are licensed-technician work.

3 steps ~30 minadvanced
Guide · Furnace

Limit trips / overheating (airflow)

The limit protects the heat exchanger from overheating. The fix is almost always airflow: filter, blower, ducts. Rollout switch trips are different and must be referred.

4 steps ~45 minmoderate
Guide · Furnace

Noisy furnace (squeal, rattle, roar, boom)

Mechanical noises (squeal, grind, rattle) usually come from the blower or inducer and can be checked with power off. A loud boom at ignition or roaring flame is a gas/combustion problem that must be referred.

4 steps ~45 minmoderate
Guide · Furnace

Pressure switch open / inducer problems

The pressure switch proves the inducer is moving combustion gases. It stays open when the vent/intake is blocked, the hose or port is plugged, the condensate trap backs up, or the inducer is weak.

5 steps ~45 minmoderate
Guide · Furnace

Whole-house humidifier leaking or running nonstop

Leaks come from a blocked drain line, loose tubing, or a scaled distribution tray. Constant water flow or too much humidity points to a setpoint that is too high, a humidistat or sensing problem, or a stuck-open valve.

4 steps ~45 minmoderate
Guide · Furnace

Whole-house humidifier not adding moisture

Bypass and fan-powered humidifiers need water, airflow and a call from the humidistat. Check the season damper, water valve, scaled water panel and humidistat before testing the 24 V solenoid valve.

4 steps ~45 minmoderate

Component tests · 1

Repair guides · OnCall Tech